Product Description

 Conveyor Equipment Chain Bucket Elevator with hopper for Slag /ash/Cement Limestone

Description
1. With over fourteen years of production and aftersale experience.
2. Rectangular closed flanged structure and bolt connection between sections.
3.Max lifting height 80m
4.ISO 2001,SEW,FLENDER.

Application scope
 bucket elevator is widely used in power plant, metallurgy, cement, chemical, light industry and so on. It is used for lifting  coal cinder ,piece coal, crushed stone, mineral stone, egg stone, dry and bulk and fluidity power, granular and block material  and so on. The material density is not more than 2 t/m3, the site temperature is not more than 2500C.

Operating principles
When the driving device start working , it drives the puley to make the chains with buckets to do the circular movement  from the below of the tail  to the top of the head  The head section has  outlet and the tail section has inlet.
The bucket is filled with material and run to the head section, then the material is thrown out from the outlet under the action of centrifugal force according to the parabolic design.With the running, the empty bucket is back to the below tail section and be filled material from the inlet again,then be lifted up to do parabolic discharge movement . So this cycle  finish the vertical transport of materials.

Features
1. bucket elevator need small installation space and can lift more materials. bucket elevator can convey the power, for example the calcined soda, salmiac, coal powder etc.
2.The transmission capacity is large. Lift the capacity up to 480 m3/h.
3.Long use life.

 

Equipment Type

TH315

TH400

TH500

TH630

Bucket type

Zh

Sh

Zh

Sh

Zh

Sh

Zh

Sh

Capacity(m3/h)

35

59

58

94

73

118

114

185

Bucket

Capacity (L)

3.75

6

5.9

9.5

9.3

15

14.6

23.6

Bucket distance(mm)

512

688

Chain

Diameter* pitch (mm)

Φ18*64

Φ22*86

Broken load of chain(KN)

≥320

≥480

Bucket speed (m/s)

1.4

1.5

Driving wheel speed (rpm)

42.5

37.6

35.3

31.8

The top size of material(rpm)

35

40

50

60

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Forging
Application: Chains
Material: Steel
Heat Treatment: Quenching
Customization:
Available

|

Customized Request

conveyor

What are the benefits of using a self-lubricating conveyor chain?

Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:

1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.

2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.

3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.

4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.

5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.

It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.

conveyor

How do you select the appropriate lubricant for a conveyor chain?

Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:

1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.

2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.

3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.

4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.

5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.

6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.

7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.

It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.

conveyor

Can a conveyor chain be repaired or does it need to be replaced entirely?

In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:

  • Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
  • Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
  • Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
  • Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.

Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.

China factory Conveyor Equipment Chain Bucket Elevator with Hopper for Slag /Ash/Cement Limestone  China factory Conveyor Equipment Chain Bucket Elevator with Hopper for Slag /Ash/Cement Limestone
editor by CX 2024-04-13