Product Description

Product Description

 

Material steel alloy
Surface hardness HRC45-55
Technique Forging casting
warranty time 2000 working hours
Certification ISO:9001/14001
Finish smooth
Color black or yellow
MOQ 20 pieces
Delivery time within 30days after contract established

 
• For track-type machines ranging from 1 to 300 tons. 3, 4, 5 and 6 teeth.
More than 80 different segment groups, to match any chain or application.
 
• YSM segments are through hardened for improved wear resistance.
High surface, depth and core hardness means CHINAMFG segments provide long wear life, resistant to bending, breakage and maximum hardware retention.The bolt-on design reduces your machine downtime.
 
• Segments are hot forged for optimum internal grain flow
Through hardened for high surface hardness (HRC > 50) and tough core (HRC 45)
Specific low alloyed boron steel is used to achieve high rdenability
Precise design and accurate machining of the mounting surfaces ensure best performance

 

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Packaging & Shipping

Company Profile

We produce high performance and reliability track rollers used for crawler type heavy equipments, such as excavators, dozers, applicable forCATERPILLAR, KOMATSU, HITACHI, DAEWOO, KOBELCO, SUMITOMO, HYUNDAI, Samsung, Volvo, MITSUBISHI.

Track roller must holds the weight of equipments along with load, it requires precision strength and durability.

Our track roller for excavators are specially designed, engineered and manufactured for high impact applications. Bulldozer track rollers are designed for applications that call for the maximum wear resistence.

We use good material to ensure quality and consistency.

Our heat treatments process provides hardness in high wear areas, and elastic core to resist shock and impact loads.

Strict quality management aims to produce effective and stable products, and meet customer’s demand.

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After-sales Service: 1 Year
Warranty: 2000 Working Hours
Type: Crawler Excavator
Size: Large-Scale
Certification: ISO9001: 2000
Condition: New
Customization:
Available

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Customized Request

drive chain

How does the design of a drive chain affect its efficiency and performance?

The design of a drive chain plays a crucial role in determining its efficiency and performance characteristics. Here is a detailed explanation:

The efficiency and performance of a drive chain are influenced by several design factors that are carefully considered during its development:

  • Chain Pitch and Size: The pitch and size of the chain links affect the load-carrying capacity, efficiency, and overall performance of the drive chain. A proper balance must be struck between chain size and strength to ensure optimal power transmission while minimizing friction and energy losses.
  • Roller Design: The shape and dimensions of the chain’s rollers impact its efficiency and performance. Well-designed rollers reduce friction and wear by promoting smooth rolling motion between the chain and the sprocket teeth. They also contribute to improved power transmission and reduced noise levels.
  • Plate and Pin Design: The shape and material of the chain’s plates and pins influence its strength, durability, and flexibility. Properly designed plates and pins ensure reliable power transmission, resistance to wear, and the ability to accommodate shock loads and varying torque conditions.
  • Sprocket Profile and Tooth Design: The design of the chain’s sprockets is critical for efficient power transmission. Sprockets with accurately machined teeth and suitable profiles minimize friction, ensure proper engagement with the chain, and facilitate smooth chain articulation. Well-designed sprockets reduce wear, noise, and energy losses.
  • Lubrication Features: Drive chain design often incorporates lubrication features such as oiling holes or grooves to facilitate proper lubricant distribution along the chain’s moving parts. Well-designed lubrication features ensure effective lubrication, reduce friction, prevent wear, and enhance the chain’s overall efficiency and lifespan.
  • Material Selection: The choice of materials for the chain’s components, such as the rollers, plates, pins, and bushings, significantly impacts its efficiency and performance. The selected materials must possess appropriate strength, wear resistance, and fatigue resistance to withstand the operating conditions and demands of the application.
  • Tensioning and Adjustment Mechanisms: Drive chain design often includes mechanisms for tensioning and adjusting the chain’s tension. Properly designed tensioning systems ensure optimal chain tension throughout its operation, promoting efficient power transmission, reducing chain vibration, and extending the chain’s service life.

A well-designed drive chain minimizes energy losses due to friction, reduces wear, and optimizes power transmission efficiency. It provides smooth and reliable operation, reduces noise levels, and contributes to the overall performance and longevity of the power transmission system.

It is important to note that drive chain design should consider the specific requirements and constraints of the application, including load capacity, speed, environmental conditions, and maintenance considerations. Regular inspection, lubrication, and proper tensioning are essential for maintaining the efficiency and performance of the drive chain over time.

By incorporating efficient design principles and considering the various factors that influence performance, manufacturers can produce drive chains that offer high efficiency, reliable power transmission, extended service life, and optimal performance in their intended applications.

drive chain

Can a drive chain be used in a medical or healthcare application?

Yes, a drive chain can be used in certain medical and healthcare applications where reliable and precise power transmission is required. Here is a detailed explanation:

In medical and healthcare settings, various equipment and devices rely on efficient power transmission to perform critical functions. While drive chains may not be used in all medical applications, they can be suitable for specific applications that involve controlled movement, precision, and durability. Here are some examples:

  • Medical Imaging Systems: Drive chains can be used in medical imaging systems such as CT scanners, MRI machines, and X-ray machines. These systems often require precise and synchronized movement of components for image acquisition. Drive chains enable accurate positioning and controlled motion, ensuring the necessary alignment and stability during the scanning process.
  • Robotic Surgery Systems: Robotic surgery systems require precise and reliable power transmission to control the movement of robotic arms and surgical instruments. Drive chains can be used to transmit power and ensure accurate positioning, enabling surgeons to perform delicate procedures with enhanced precision and control.
  • Rehabilitation and Physical Therapy Equipment: Drive chains can be incorporated into rehabilitation and physical therapy equipment such as exercise machines or motorized devices used for therapeutic purposes. These chains allow for adjustable resistance, controlled movement, and precise range of motion, assisting patients in their recovery and rehabilitation processes.
  • Medical Equipment Mobility: Drive chains can be utilized in medical equipment such as hospital beds, stretchers, or mobile carts, where controlled and smooth movement is necessary. Drive chains enable adjustable height, positioning, and mobility, ensuring safe and precise patient handling and transport within healthcare facilities.

It is important to note that in medical and healthcare applications, specific regulations, standards, and guidelines must be followed. The design, material selection, and installation of drive chains should comply with the applicable medical industry standards and safety requirements.

Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and reliability of the drive chain in medical and healthcare applications.

By utilizing drive chains in select medical and healthcare applications, operators can benefit from precise power transmission, accurate positioning, controlled movement, and enhanced functionality, contributing to improved patient care and medical outcomes.

drive chain

Can a drive chain be repaired or does it need to be replaced?

When a drive chain is damaged or worn, the extent of the issue determines whether it can be repaired or needs to be replaced. Here are some considerations:

A drive chain can be repaired in certain situations:

  • 1. Individual Component Replacement: If only a few links, rollers, or plates are damaged or worn, it is possible to replace those specific components. This approach is more common with roller chains that have removable pins or quick-connect links.
  • 2. Chain Shortening: In some cases, a drive chain may become too long due to elongation. If the elongation is within an acceptable limit and the remaining chain is in good condition, the chain can be shortened by removing links and reconnecting the ends.

However, in many instances, a worn or damaged drive chain needs to be replaced entirely:

  • 1. Excessive Wear: If the chain has elongated beyond the manufacturer’s recommended limit, shows widespread wear, or has significant damage to multiple components, it is best to replace the entire chain for optimal performance and safety.
  • 2. Significant Damage: If the chain has suffered severe damage, such as breakage, deformation, or corrosion, it is generally safer and more practical to replace the chain rather than attempting repairs.
  • 3. Maintenance Convenience: Drive chains require proper alignment, tension adjustment, and lubrication to function optimally. If the chain has been in use for a long time or requires frequent repairs, replacing it with a new chain may be more convenient and cost-effective in the long run.

It is important to assess the extent of the damage, consult the manufacturer’s guidelines, and consider the cost, time, and safety implications before deciding whether to repair or replace a drive chain.

China wholesaler Zaxis55/Zaxis230/Zaxis240/Zaxis270/Zaxis330 Mini Excavator/Bulldozer Sprocket Drive Sprocket Chain  China wholesaler Zaxis55/Zaxis230/Zaxis240/Zaxis270/Zaxis330 Mini Excavator/Bulldozer Sprocket Drive Sprocket Chain
editor by CX 2023-12-25